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Gallium offers Inline flying cut-off systems in following configurations:
Flying Friction Saw Cut off System
Flying Cold Saw Cut off System – Single Blade
Flying Cold Saw Cut off System – Twin Blade
Flying Milling Type Cut off system for Sections
Gallium offers custom-made Cold Roll Forming lines as per industry
standards as well as special purpose lines for complex roll formed
products. Each Roll former and tooling thereof is designed as per
exact specifications and features as requested by our clients.
APPLICATIONS:
HVAC Industry
Structural Roll-formed Products and Purlin Profiles
Energy and Solar Base Mounting Purlins
Custom Profiles for Automative/Railway/Metal Crash Barrier
Storage and Shelving
Electrical Cabinet Member Parts
Custom Rollformers in Inline Welding, Notching and Bending
Operations
Roll Tooling, Inline/Offline Punching Presses and Cut-off Systems
Gallium offers custom-made ERW HF Tube mills in both Conventional WForming
Design and Cassette-type Rafted Design for rapid changeover
which results in lesser down-time and increased productivity.
Each tube mill is designed as per exact specifications and features as
requested by our clients.
Gallium Horizontal Accumulators are available in several models based
on Strip width range, Coil thickness and Operating line speed options.
They are able to store 20 mm to 1915 mm wide material with thickness
range from 0.3 mm to 16 mm maximum. Both RLA-Reverse Loop Type &
K-Feeder Type design options are available for clients.
FEATURES:
Fully automatic systems.
Flexibility in operation.
Lesser moving parts and motors.
Turn Table type design.
Strip Entry at any angle.
Strip is always contained and
ease of changeover.
No damage to strip during
accumulation.
Ability to handle cambered strip.
High filling speeds up to 3 times
of Mill speed.
Can operate independent of Mill
use. Can fill during mill stoppage.
Precision levelers are required to correct input straightness requirements
for feed strip prior to cold forming in Cold Rolled Open and Closed profile
forming equipment. Based on output straightness requirements, type of
material properties and speed of operating line, Precision Levelers are
custom designed in 5 Roll, 13 Roll or 4 Hi, 6 Hi, 10 Hi configuration.
Optional Entry guide roll and pinch rolls are proposed as per operational
requirements.
Coil joining equipment is placed prior to entry in accumulator & aids in
shearing leading & lagging coil ends & but welds for smooth transition
of material eliminating down time. Gallium Shear welder are
operational for strip range from 20 mm upto 2000 mm wide and
thickness from 0.5 mm to 16.0 mm maximum.
FEATURES:
Semi and fully automatic systems available.
Perfect hands free indexing of both edges.
Both TIG and MIG welding systems possible through wire feeding unit.
Water cooled backup bars and copper pads for strip contact during welding
operation.
Optional Weld planisher roll, Weld bead milling unit can be integrated.
Consistent weld quality by motorized movement through stepper motor.
Weld strength up to 98% of parent material.
Suitable for Metallic, Ferrous, Aluminum, Stainless steel, Galvanized steel etc.
Decoiler feeds slit coils to tube mills /Down stream equipment at a
constant rate without damaging the strip surface & edges at constant
speed.
Options: For Top Snubber, Top & Bottom Feed Roll , Coil Safety cage &
Coil Hanger & Pusher Option available.
Hydraulic operated coil cars with Motorized actuation for forward &
reverse movement & hydraulic up down precision movement. Hanger
Type Car also available for fast & safe loading of Uncoiler for Single
/Double Mandrel decoiling systems. Available in Various mounting
options. Can be customized as per Client preference.